Wednesday, July 15, 2015

Super Charging a Kelvin Thunderstorm




It's hard to believe no one has thought to use a 
pressure washer as the water source to
Lord Kelvin's Thunderstorm 
which clearly can enhance it's output.



 The possibility of an electrical shock from a pressure-washer,
I was warned of while working in a tool rental store.
The story goes, a customer while cleaning a narrow pathway
between two apartment buildings received a sizable shock. 
He backed into a metal window security grate 
that had stored a hefty charge from his cleaning with a 
pressure washer, the jolt sent him to the ground.  

Recently I viewed a movie clip from Hunger Games
 highlighting Kelvin's Thunderstorm, it was fascinating.



Whether science or marketing it was quite clear to me 
that to increase the potential of Kelvin's findings is to
increase the availability of the charge by smashing it
through a high pressure carbide tip
forcing more electrons to become available. 

I conducted several runs with the experiment in all the results
were the same, the meter recorded the fluctuation of
charges flying about. In one of the runs the two screens 
polarized  positive and negative, it was exciting to see
the voltage clime until it topped out at a constant .3 volt.

Now .3 volts isn't much but it is more than enough to 
encourage further experimentation and to
construct my own High Pressure Thunderstorm.
First I'd like to test the capability of the gas powered 
washers to form a base line. The goal is to test a 
system that uses water tanks to obtain the desired pressure.






The implications are, if this system works it wont need to 
produce the same amount of electricity that the gas engine 
could produce if hooked to a generator  to be successful.
It will simply need to produce enough electricity to 
operate the two water pumps resupplying the tanks.

That is the big "IF"


IF it produces enough to continue the reaction 
I would have created a self sustaining reactor.

IF it is practical to operate and can be super sized to supply
the grid, it is possible that we may never have to dam another
river to create power.

One Can Dream     
  






Wednesday, May 13, 2015

Ultra-light Hand Made Crossbow

Fun Weekend Project



 This Ultra-light crossbow turned out to be
quit nimble, producing over 1000fps. 
with a 150grn bolt.



Specs
Total weight..................................aprox. 1-3/4 lbs
Bow.................. 35 lbs draw weight @ 36" width
Trigger pull....................................................8 lbs.
Velocity.............................................over 1200fps
Bolts...3/8" dowel 18" long @ 150Grn./10grams 
Max Range....................... straight up over 300ft.
Max effective killing range....................... 100ft  




 This is the second bow in a project that began as an attempt to reproduce and enhance a Filipino Crossbow 
I purchased from a shop in Alongapo City. 
(To see the complete process click photo)  


While the first crossbow was drying it's finial coat of finish
I had the time to cut out and begin shaping the new stock.  
This one I wanted something similar to a Dragunov style.




Stock Dimensions  




When cutting the butt stop short in order to leave enough
for the grip. I used the band-saw for all the basic shaping 
and a hand router to hollow out the butt. 





 Unlike the Dragunov  I wanted a pistol grip just a bit more trim
 so "I modeled it after an M-16 grip I had laying around.




It was really taking shape.

(I got photo bombed by the dog toy)




Fire control system
 Detail 
(Disregard this stock detail when making Ultra light model) 





In setting up the the Fire control system I opted to reinforce
the pin holes with flared copper tubing which also
improved the trigger pull. 

(note the rough cut trigger and pins)



It takes some minor tweaking of the wire to make it
rise and fall smoothly.  
(Used 1/8" welding rod)



Trying out a combo bolt stay and rear sight while setting 
the pin height to allow plenty of room for string clearance.



The bow was made from a 1"x 2" Red Oak
and cut out on the band saw, here are the rough cut dimensions. 




Using a wood rasp, hand files and power sander the bow was 
shaped, to these final dimensions. 



Instead of spinning my own bow string I decided to 
test out the retractable dog leash.
It was a great improvement but it still stretched a little bit.





This is what happened when I decided to exchange
bows with out adjusting the string tension.
The bow was done-for but I was able to repair the stock 
with some glue and screws.



(Clink Link below for Video)
After several hundred rounds fired the string has 
stretch a little and the bow relaxed some, yet
it still fires over 1200fps.






Tuesday, April 28, 2015

Do it Yourself Filipino CrossBow

Another fun Weekend Project
   
 Many years ago I was stationed in the Philippines
where I picked up a hand crafted crossbow. It impressed me
so much with it's engineering and ingenuity I decided to
try my hand at making one.

You can expect to shoot accurately over 100 feet
With the bow held up at 45 degrees the bolt
should travel 200 feet.
This will be great for small game or
slow Zombies.



Knowing the selection of quality bow material is limited
I settled on the fact that this project will reflect what's
available versus what best. 



A trip to Lowe's Home Center netted me
2 pcs.      1" x 6" x 4'      Poplar
1 pcs.  1/4" x 6" x 4'   Red Oak
1pcs    1" x 2" x 6'      Red Oak
and Titebond water proof glue.


(Note: this is enough wood to build two crossbows) 



I started by laminating the 1/4" oak between the two pieces of Poplar with glue, clamped and left to dry.   


Clamping to a flat surface will help insure a
straight stock.  You can see I drew out the basic shape
once I scaled up the design in order to ensure a better fit
and better performance.   




  Try to keep the edges flush when clamping.



While waiting for the glue to dry I copied the dimensions
from the original bow and scaled it up.
 Below is drawings for the rough cutting of the bow.   

(not to scale) 


I drew out the basic shape then cut it on the band-saw. 



After cutting the top view I cut the side view
and was left with the basic shape.



(Do Not Try to Bend the Bow Until Completely Done)







Using a Rasp file I rounded the edges and shaped the curves
from out of the straight cuts until I had
what looked like a workable bow. 






Cut a tapered bevel into the back side of
the bow that will become the wedge lock
that will hold the bow in place.




 I shifted work to the stock
where I cut out the basic shape on the band-saw.




With a wood rasp file I shaped the stock
to mimic the original.


(Note:  When your done the wood chips should pile up to your ankles) 




Stock Contours
stock length is  29 1/2"





Markings for the first cut in fitting the bow to the stock





The size of the first cut is based on the width of
the bow at the tip.






Before you go any further attempt to fit the bow into
a scrap piece of wood so you know what to expect.





Take you time fitting the bow using a file
 and test the fit often.






With the bow fitted use a router to cut the bolt groove
about 1/4" deep and 1/4" wide. 






Use a dowel wrapped with sandpaper to smooth the groove. 






Mark bow for bolt and flights. 



And cut 





Now for the Fire Control Mechanism
The original used thin scrap metal forged into shape.  







Trigger Detail




I cut the trigger from 1/4" steel and the Pins
are from a 1/8" welding rod.





The trigger pocket





Testing the trigger for fit 




 Assembling of the Fire Control Mechanism





Making of the bow string 

(Note: The how to will show up on a later post) 





The Bolt is a 3/8"  dowel with blue tape feathers
(Bolt length can vary)





Tying the bow can be a challenge here is the original
knot.
I'd tell you how to tie it but I'm struggling with it








As I said, the amount of wood will make two crossbows.
Here is a sneak peek at the next one.





Raw footage from one of the first test shots. 


(I wanted to take a second shot but the knot loosened up)




If you don't see all the information needed to build your own
please leave a comment so I can update.

Thank You and Good Luck



Tuesday, March 3, 2015

Wooden Serving Cart

A fun weekend project  




I found a design concept I liked and 
just needed to scaled it to fit my needs




The tray frames are made of 3/4 x 1 1/4" with
a dado cut to affix the 1/4" random width slats 






Experimenting with the angle for the
uprights 






Making wheels can be very challenging
I used spline joints to hold the spokes 
and wheel to each other  








All glued together 






Cut the outer circumference along 
with center hubs






Then I added support gussets to 
help finish them off






With a coat of finish on it 
I am quite pleased